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Is the degree of automation of the CCD screen printing machine high

2025-06-12 11:53:24
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  The CCD screen printing machine, with its advanced technical architecture and functional configuration, demonstrates a high level of automation and enhances the printing efficiency and quality in modern industrial production. Its automation is first reflected in the core image recognition and positioning system. The CCD (Charge-Coupled Device) image sensor captures the position and pattern information of the substrate in real time. By comparing the algorithm with the preset program, the deviation value is automatically calculated. The system drives high-precision servo motors based on deviation data to make micron-level adjustments to the print head or substrate platform, eliminating the need for repeated manual calibration and alignment. This fundamentally realizes the automated preparation before printing.

  In terms of printing process control, the CCD screen printing machine is highly automated. During the printing process, the PLC (Programmable Logic Controller) system automatically adjusts the scraper pressure, printing speed and ink supply volume according to the preset parameters. For example, for substrates of different thicknesses, the system can automatically adapt to the pressure of the scraper to ensure the uniform transfer of ink. When printing different patterns, the output of the ink pump can be controlled according to the complexity of the pattern and the demand for ink. After the printing is completed, the automatic material collection device is activated to collect the printed materials in an orderly manner. Some models are also equipped with an online detection module, which uses machine vision technology to conduct real-time quality checks on the printed materials. Any defective products are immediately and automatically sorted and removed.

CCD screen printing machine

  The automation of CCD screen printing machines also extends to the multi-tasking and remote management levels. Some models support the function of storing multiple sets of programs. The operator only needs to switch the preset program on the touch screen, and the machine can quickly adjust the parameters and automatically adapt to the printing requirements of different products, significantly reducing the production change time. In addition, through industrial Ethernet or Internet of Things technology, the equipment can be connected to the factory management system. Managers can remotely monitor the operation status of the equipment, production data, and even remotely modify parameters and diagnose faults, achieving intelligent and unmanned remote operation and maintenance.

  However, the automation of CCD screen printing machines also has certain limitations. When dealing with substrates of complex or special shapes, manual assistance is still required for clamping and positioning. The automation realization of some functions relies on high-precision hardware and complex algorithms, which requires a high technical level of operators and professional training. Overall, compared with traditional screen printing machines, CCD screen printing machines demonstrate significant advantages in automation from pre-printing positioning, parameter control during the printing process, to post-printing detection and management, and are becoming important equipment for effective and accurate printing in modern industry.


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CCD screen printing machine

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